Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method

Yanfei Bian; Meng Cai; Shi Li; Shuai Zhang; Shengxuan Wu; Lichao Tong

doi:doi:10.11648/j.ajae.20190601.12

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Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method

Yanfei Bian, Meng Cai, Shi Li, Shuai Zhang, Shengxuan Wu, Lichao Tong

Published in American Journal of Aerospace Engineering (Volume 6, Issue 1)

Received: 9 July 2019 Accepted: 12 August 2019 Published: 2 September 2019

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Abstract

Reducing burr formation in machining operations is of vital importance as they can decrease the functionality of components and can cause injuries. Nowadays, additional processes for deburring are often necessary. To avoid deburring, the modification of turning processes is a promising approach. Here, different parameters have a significant influence on burr formation. This paper presents the influence of cutting parameters like cutting speed, feed rate, depth of cut on the burr size of 5A06, 6061 and 6063 aluminum alloy during turning on CNC lathe. A plan of experiments based on Taguchi method has been used to acquire the data. An orthogonal array, signal to noise (S/N) ratio and analysis of variance (ANOVA) are employed to investigate machining characteristics using fine turning tool within the domain of experiments considered. Experimental runs were chosen following L9 orthogonal array of Taguchi. Analysis of variance was undertaken to find out the influence of process parameters on the response noted. Predicted values are finally checked for accuracy through a confirmation test. Confirmation tests have been carried out to predict the optimal setting of process parameters to validated the proposed method and obtained the values 0.024 mm, 0.006 mm, and 0.009 mm for burr height of 5A06, 6061 and 6063 aluminum alloy respectively. In this paper, methods for burr minimization in various cutting processes are presented. Burr reduction strategies for turning of different materials are presented.

Published in	American Journal of Aerospace Engineering (Volume 6, Issue 1)
DOI	10.11648/j.ajae.20190601.12
Page(s)	11-16
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2019. Published by Science Publishing Group

Keywords

Burr, Turning, Taguchi, Signal to Noise, Analysis of Variance

References

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[2]	Zhijie Zou, Liangwei Liu, Binglin Li, Wenjun Deng (2016) Research on burr formation mechanism in metal cutting with a backup material. Int J Adv Manuf Technol, 86: 1895-1907.
[3]	Hashimura M., Chang Y. P., Dornfeld D. A. (1999) Analysis of burr formation mechanism in orthogonal cutting. Journal of Manufacturing Science and Engineering, 121: 1-7.
[4]	Chern G. L. (2006) Study on mechanisms of burr formation and edge breakout near the exit of orthogonal cutting. J Mater Process Technol, 176: 152-157.
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[6]	Gongyu Liu, Jiaqiang Dang, Yaofeng Chen, Dapeng Dong, Qinglong An (2019) Numerical and experimental investigation on grinding-induced exit burr formation. The International Journal of Advanced Manufacturing Technology, 103: 2331-2346.
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[8]	Henrik Persson, Mathias Agmell, Volodymyr Bushlya, Jan-Eric Stahl (2017) Experimental and numerical investigation of burr formation in intermittent turning of AISI 4140. 16th CIRP Conference on Modelling of Machining Operations, 58: 37-42.
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[15]	Yoomin Ahn, Seoung Hwan Lee (2017) Classification and prediction of burr formation in micro drilling of ductile metals. International Journal of Production Research, 55: 4833-4846.
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APA Style

Yanfei Bian, Meng Cai, Shi Li, Shuai Zhang, Shengxuan Wu, et al. (2019). Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. American Journal of Aerospace Engineering, 6(1), 11-16. https://doi.org/10.11648/j.ajae.20190601.12

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ACS Style

Yanfei Bian; Meng Cai; Shi Li; Shuai Zhang; Shengxuan Wu, et al. Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. Am. J. Aerosp. Eng. 2019, 6(1), 11-16. doi: 10.11648/j.ajae.20190601.12

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AMA Style

Yanfei Bian, Meng Cai, Shi Li, Shuai Zhang, Shengxuan Wu, et al. Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. Am J Aerosp Eng. 2019;6(1):11-16. doi: 10.11648/j.ajae.20190601.12

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@article{10.11648/j.ajae.20190601.12,
  author = {Yanfei Bian and Meng Cai and Shi Li and Shuai Zhang and Shengxuan Wu and Lichao Tong},
  title = {Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method},
  journal = {American Journal of Aerospace Engineering},
  volume = {6},
  number = {1},
  pages = {11-16},
  doi = {10.11648/j.ajae.20190601.12},
  url = {https://doi.org/10.11648/j.ajae.20190601.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajae.20190601.12},
  abstract = {Reducing burr formation in machining operations is of vital importance as they can decrease the functionality of components and can cause injuries. Nowadays, additional processes for deburring are often necessary. To avoid deburring, the modification of turning processes is a promising approach. Here, different parameters have a significant influence on burr formation. This paper presents the influence of cutting parameters like cutting speed, feed rate, depth of cut on the burr size of 5A06, 6061 and 6063 aluminum alloy during turning on CNC lathe. A plan of experiments based on Taguchi method has been used to acquire the data. An orthogonal array, signal to noise (S/N) ratio and analysis of variance (ANOVA) are employed to investigate machining characteristics using fine turning tool within the domain of experiments considered. Experimental runs were chosen following L9 orthogonal array of Taguchi. Analysis of variance was undertaken to find out the influence of process parameters on the response noted. Predicted values are finally checked for accuracy through a confirmation test. Confirmation tests have been carried out to predict the optimal setting of process parameters to validated the proposed method and obtained the values 0.024 mm, 0.006 mm, and 0.009 mm for burr height of 5A06, 6061 and 6063 aluminum alloy respectively. In this paper, methods for burr minimization in various cutting processes are presented. Burr reduction strategies for turning of different materials are presented.},
 year = {2019}
}

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TY - JOUR
T1 - Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method
AU - Yanfei Bian
AU - Meng Cai
AU - Shi Li
AU - Shuai Zhang
AU - Shengxuan Wu
AU - Lichao Tong
Y1 - 2019/09/02
PY - 2019
N1 - https://doi.org/10.11648/j.ajae.20190601.12
DO - 10.11648/j.ajae.20190601.12
T2 - American Journal of Aerospace Engineering
JF - American Journal of Aerospace Engineering
JO - American Journal of Aerospace Engineering
SP - 11
EP - 16
PB - Science Publishing Group
SN - 2376-4821
UR - https://doi.org/10.11648/j.ajae.20190601.12
AB - Reducing burr formation in machining operations is of vital importance as they can decrease the functionality of components and can cause injuries. Nowadays, additional processes for deburring are often necessary. To avoid deburring, the modification of turning processes is a promising approach. Here, different parameters have a significant influence on burr formation. This paper presents the influence of cutting parameters like cutting speed, feed rate, depth of cut on the burr size of 5A06, 6061 and 6063 aluminum alloy during turning on CNC lathe. A plan of experiments based on Taguchi method has been used to acquire the data. An orthogonal array, signal to noise (S/N) ratio and analysis of variance (ANOVA) are employed to investigate machining characteristics using fine turning tool within the domain of experiments considered. Experimental runs were chosen following L9 orthogonal array of Taguchi. Analysis of variance was undertaken to find out the influence of process parameters on the response noted. Predicted values are finally checked for accuracy through a confirmation test. Confirmation tests have been carried out to predict the optimal setting of process parameters to validated the proposed method and obtained the values 0.024 mm, 0.006 mm, and 0.009 mm for burr height of 5A06, 6061 and 6063 aluminum alloy respectively. In this paper, methods for burr minimization in various cutting processes are presented. Burr reduction strategies for turning of different materials are presented.
VL - 6
IS - 1
ER -

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Author Information

Yanfei Bian

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China
Meng Cai

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China
Shi Li

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China
Shuai Zhang

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China
Shengxuan Wu

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China
Lichao Tong

The 54th Research Institute of China Electronics Technology Group Corporation, Shijiazhuang, China

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APA Style

Yanfei Bian, Meng Cai, Shi Li, Shuai Zhang, Shengxuan Wu, et al. (2019). Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. American Journal of Aerospace Engineering, 6(1), 11-16. https://doi.org/10.11648/j.ajae.20190601.12

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ACS Style

Yanfei Bian; Meng Cai; Shi Li; Shuai Zhang; Shengxuan Wu, et al. Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. Am. J. Aerosp. Eng. 2019, 6(1), 11-16. doi: 10.11648/j.ajae.20190601.12

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AMA Style

Yanfei Bian, Meng Cai, Shi Li, Shuai Zhang, Shengxuan Wu, et al. Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method. Am J Aerosp Eng. 2019;6(1):11-16. doi: 10.11648/j.ajae.20190601.12

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@article{10.11648/j.ajae.20190601.12,
  author = {Yanfei Bian and Meng Cai and Shi Li and Shuai Zhang and Shengxuan Wu and Lichao Tong},
  title = {Optimization of Turning Parameters to Minimize Burr by Using Taguchi Design Method},
  journal = {American Journal of Aerospace Engineering},
  volume = {6},
  number = {1},
  pages = {11-16},
  doi = {10.11648/j.ajae.20190601.12},
  url = {https://doi.org/10.11648/j.ajae.20190601.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajae.20190601.12},
  abstract = {Reducing burr formation in machining operations is of vital importance as they can decrease the functionality of components and can cause injuries. Nowadays, additional processes for deburring are often necessary. To avoid deburring, the modification of turning processes is a promising approach. Here, different parameters have a significant influence on burr formation. This paper presents the influence of cutting parameters like cutting speed, feed rate, depth of cut on the burr size of 5A06, 6061 and 6063 aluminum alloy during turning on CNC lathe. A plan of experiments based on Taguchi method has been used to acquire the data. An orthogonal array, signal to noise (S/N) ratio and analysis of variance (ANOVA) are employed to investigate machining characteristics using fine turning tool within the domain of experiments considered. Experimental runs were chosen following L9 orthogonal array of Taguchi. Analysis of variance was undertaken to find out the influence of process parameters on the response noted. Predicted values are finally checked for accuracy through a confirmation test. Confirmation tests have been carried out to predict the optimal setting of process parameters to validated the proposed method and obtained the values 0.024 mm, 0.006 mm, and 0.009 mm for burr height of 5A06, 6061 and 6063 aluminum alloy respectively. In this paper, methods for burr minimization in various cutting processes are presented. Burr reduction strategies for turning of different materials are presented.},
 year = {2019}
}

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